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Circuits designed by David Johnson,
P.E.
Last Updated on:
Thursday, March 22, 2012 05:55 PM
Master Category
List - Dave's Circuits
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More
Super Capacitor Circuits
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Ultracapacitor Voltage Limiting
Circuit |
Supercapacitors are working their way into more and more applications where
electrical energy needs to be stored. These robust devices can be charged
and discharged 1000s of times and will typically outlast a battery. Many
supercap manufacturers claim a life span of 10 years or more. A
supercapacitor is often chosen to supply power to low current load for many hours
at a time, recharged by a solar panel. |
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| All supercapacitors have a maximum
voltage rating. When charging these devices, that voltage should not be
exceeded. Doing so can damage the device. In many applications several
capacitors are wired in series, to produce a capacitor bank with a higher
voltage. But even if the proper charging voltage is used the weakest
device in the string will charge up first.
Without a circuit to limit the voltage across
each part, the weakest part in the series string will be overcharged as the rest
of the parts in the string finish their charge. The circuit below solves this
over-voltage problem by balancing the string with a voltage limiting circuit
across each capacitor. |
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| The
circuit diverts charging current around each part, when the voltage reaches a critical
point. The circuit is really a classic 2.65v shunt type voltage regulator.
It takes advantage of a LMP2231 low voltage op amp from National Semiconductor, a low
current LM385 voltage reference, also from National, and a PMV30UN n-channel FET from
NXP Semiconductors, which has a low gate-source threshold voltage. |
| In
the application shown, three 310 farad supercapacitors from Maxwell, part number
BCAP0310, are wired in series, to form an energy storage bank. The voltage from
the bank is connected to a Seiko low voltage drop 3v voltage regulator. Power to
charge the supercapacitor bank comes from a 3 watt 9v solar panel, with a short
circuit current of about 300ma. The three voltage limiting circuits keep the
voltage across each capacitor at 2.65v for a total of 7.95v for the capacitor bank,
when fully charged. |
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solar panel will typically produce about 5% of full power when the sky is heavily
overcast. That means that a minimum of 15ma could be expected from the solar
panel during about 8 hours of daylight. If the 3v DC output is restricted to an
average of 5ma of current, then there would be enough charge in the capacitor for
about 24 hours of complete darkness. Up to 100ma of peak current could be drawn
from the 3v supply if needed for such applications as a RF transmitter. Energy
drawn from the capacitor bank during night operation is restored by the solar panel.
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Click on Drawing Below to view PDF version of Schematic |
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