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Tester or Instrumentation Circuits, Page 2
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Last Updated on: Sunday, February 05, 2012 05:34 AM

Circuits Designed by Dave Johnson, P.E. :
  • ACCEPTABLE VOLTAGE INDICTOR
    I have used this circuit many times in custom test fixtures where a simple go-no go indication was needed.  The circuit can also be used to adjust a particular voltage be within specific high or low limits.  The three LEDs will indicate if the voltage is high, low or OK.  When connected to other converters, such as a frequency to voltage converter, a current to voltage converter or a power to voltage meter, it could provide a quick indication of a proper level.
  • AC Current Controls Hour Meter -  Many systems require routine maintenance based on machine operation time.  The circuit below is a simple way to turn on a hour meter whenever AC power is supplied to the machine.  An inexpensive snap-on current transformer from Magnetics Inc, is used to detect the AC current. The output of the transformer is fed to a voltage doubler circuit.  When 0.5 AC amps or more of current is flowing, the circuit generates sufficient voltage to turn on the n-channel MOSFET.  Once tuned on, the transistor routes voltage to the hour meter.  Some hour meters contain their own battery, so no external power is needed.  In those cases, the transistor switch alone will turn on the hour meter.
  • AC Power Line Hi/Lo Voltage Tester
    If you wish to test a line-powered device under both a 15% high and a 15% low voltage condition, you can use the circuit below.  The circuit uses an 18v transformer with a 3 amp rating.  A double pole, double throw toggle switch then switches in the transformer voltage in either a buck or a boost mode.  In the buck mode, the transformer voltage is subtracted from the line voltage.  In the boost mode, the transformer voltage is added to the line voltage.  With an 18vac transformer the normal 120vac voltage is switched between 102vac and 138vac. For 240vac power line tests, use a 36vac transformer rated at 2A.
  • Battery Amp-hour Capacity Tester
    I bought some lithium ion rechargeable batteries a while back. I was planning on using them to modify some solar powered LED spot lights.  What I like about these new batteries is that they are the same size as a standard 1.5v alkaline AA cell.  With such a package, I can use a standard AA battery holder.  The battery manufacturer claims an amp-hour capacity of 2.2 amp-hours.  Usually, these amp-hour figures are made using rather small loads, conducted over a long period of time....
  • Bidirectional DC Current Indicator
    This circuit is handy for battery powered systems.  The circuit is self-powered using a single 3v lithium coin cell.  The current draw is so low that the battery should last for years.  The hobby circuit flashes a red LED when DC current is drawn from the battery and flashes a green LED whenever current flows into the battery.  Two “probe” input wires connect across a section of cable, which acts as a shunt resistor.  A voltage of only 5mv in either direction will trigger a LED indication.
  • BROAD BAND 2MHz OPTICAL FIBER RECEIVER
    If you need more sensitivity than the above circuit this circuit provides about ten times more gain. It too is designed around an inexpensive plastic optical fiber detector.
  • BROAD BAND 5MHz OPTICAL FIBER RECEIVER
    This circuit is a simple broad band light detector that uses a very inexpensive IC and a PIN photodiode that is packaged for use with plastic optical fibers. It has a bandwidth from 1KHz to over 5MHz. It is great for experimenting with various modulated light sources.
  • BROAD BAND 50MHz OPTICAL FIBER RECEIVER VERSION A
    If the above circuit it still too slow, you can try this circuit. What it lacks in sensitivity it makes up for in speed. The circuit attaches a plastic fiber optic PIN photodiode assembly to a small box containing a small 3v battery and a standard BNC plug. When the box is plugged into to the input of an oscilloscope with a 50-ohm termination resistor, it can detect light pulse frequencies beyond 100MHz.
  • Brownout Voltage Tester
    I used this circuit years ago to test AC line powered devices under 95vac line voltage conditions.  It has a rating of 250 watts.

Links to electronic circuits, electronic schematics, designs for engineers, hobbyists, students & inventors:

A 3-Phase Power Meter Based on the ADE7752 -  AN-641 Analog Devices Application Notes....[App Note]
A 4- to 20-mA loop needs no external power source -  09/13/01 EDN-Design Ideas....The simple circuit in Figure 1 uses a low-current-drain MAX4073H amplifier to sense the current flowing through a 4- to 20-mA loop. The circuit senses the current through a 1Ω resistor.... [Design Idea by Shyam Tiwari, Sensors Private Ltd, Gwalior, India]
A Comparison of Leading Switch/Measure Solutions -  Agilent Application Note  (added 6/06)
A Guide to the Design of Current Feedback Control/ AN-4109 -  Fairchild Application Notes / (app note added 6/06)
A Low Cost Tamper-Resistant Energy Meter Based on the ADE7761 with Missing Neutral Function -  AN-687 Analog Devices Application Notes....[App Note]
A Low Cost Watt-Hour Energy Meter Based on the AD7755 Chinese Version-5/2000 -  AN-559 Analog Devices Application Notes....[App Note]
A Low Cost Watt-Hour Energy Meter Based on the ADE7755 -  AN-559 Analog Devices Application Notes....[App Note]
A Low Cost Watt-Hour Energy Meter Based on the ADE7757 -  AN-679 Analog Devices Application Notes....[App Note]
A Precision Wideband Current Probe for LCD Backlight Measurement -  DN101  Design Notes (Linear Technology) (app note added 1/06)
A simple Remote control Tester -  ....
A Tamper-Resistant Watt-Hour Energy Meter -  AN-563 Analog Devices Application Notes....[App Note]  Based on  ADE7751 and Two Current Sensors
A Tamper-Resistant Watt-Hour Energy Meter Based on the AD7751 -  AN-574 Analog Devices Application Notes....[App Note]  With a Current Transformer and a Low Resistant Shunt
AC continuity tester finds single ended faults in cables -  21-Feb-08 Issue of EDN  A continuity tester injects an AC signal into the conductors of a cable to find circuit faults.... [Design Idea by Kevin Bilke, Maxim Integrated Products, Fleet, Hants, UK]
AC Current Controls Hour Meter -  Many systems require routine maintenance based on machine operation time.  The circuit below is a simple way to turn on a hour meter whenever AC power is supplied to the machine.  An inexpensive snap-on current transformer from Magnetics Inc, is used to detect the AC current. The output of the transformer is fed to a voltage doubler circuit.  When 0.5 AC amps or more of current is flowing, the circuit generates sufficient voltage to turn on the n-channel MOSFET.  Once tuned on, the transistor routes voltage to the hour meter.  Some hour meters contain their own battery, so no external power is needed.  In those cases, the transistor switch alone will turn on the hour meter. [Designed by David A. Johnson]
AC Power Line Hi/Lo Voltage Tester
If you wish to test a line-powered device under both a 15% high and a 15% low voltage condition, you can use the circuit below.  The circuit uses an 18v transformer with a 3 amp rating.  A double pole, double throw toggle switch then switches in the transformer voltage in either a buck or a boost mode.  In the buck mode, the transformer voltage is subtracted from the line voltage.  In the boost mode, the transformer voltage is added to the line voltage.  With an 18vac transformer the normal 120vac voltage is switched between 102vac and 138vac. For 240vac power line tests, use a 36vac transformer rated at 2A. [Designed by David A. Johnson]


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